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In-house initial sample production and testing

The initial sample production is carried out directly after mould making at EMKA on one of the many high-quality production machines which are also used for series production. From one single source: initial sample production in real-life production sourrounding, no time laps due to correction and transport loops between mould making and production.

The tests of the initial sample are carried out with the help of ultra-modern devices, which are carried out by trained employees of the quality assurance department. In this way, EMKA guarantees quality down to the smallest detail. Through many years of experience, EMKA ensures that mould and machine form a perfect interplay and that all parameters are coordinated. The entire process is carefully documented so that all the necessary settings for series production are directly available to the customer.
After the customer has approved the mould, series production can begin - either at the customer‘s or directly at EMKA‘s site!

Your benefits

  • Omission of transport loops
  • Optimal settings for
    downstream series production
  • Many years of know-how
  • Complete documentation including
    all production parameters

Series production

  • Zinc die casting
  • Plastic injection moulding
  • Aluminium die casting
  • Stamping / Bending

Finishing

  • Cutting
  • Frictional grinding
  • Powder coating
  • Electroplating
  • PUR foam technology
  • Assembly

 

Test methods

  • Portable coordinate measuring machine
  • Coordinate measuring machine
  • Image dimension measurement system
  • 3D scanner
  • Pin gages and gauge blocks
  • Height measuring device

References

  • Rittal
  • Fischer
  • Hella
  • Schneider Electric
  • Hymer
  • Morello
  • Aston Martin
  • Ferrari
  • Porsche
  • BMW
  • Dometic