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EMKA - One of the top 3 mould makers in Europe!

900 moulds per year for plastic injection as well as zinc and aluminium die casting

Experienced engineers for development, design and CNC programming produce more than 900 moulds for plastic injection moulding, zinc and aluminium die casting on site every year.

Our customers include well-known industry giants such as Hella, Mercedes, Audi, Porsche and Fischer Sports (ski).

The initial sample production is carried out directly after mould making at EMKA on one of the many high-quality production machines which are also used for series production.
All from one single source!

Get to know initial sample production

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The Facts

  • 150 employees in mould making
  • 55,000 m² hall area
  • 46 engineers
  • 15 constructors
  • 14 developers
  • 95 high-quality machines in mould making
  • Production of more than 900 moulds per year

Performance overview

  • Moulds for plastic injection moulding,
  • zinc and aluminium die-casting
  • Multi-component moulds (2K)
  • Moulds for internal gas pressure processes
  • Moulds for IML foils
  • Moulds for insert injection moulding
  • Zinc die castings moulds
  • with hot runner technology
  • Punch deburring
  • Pre-series moulds for all materials
  • Family tools for small quantities
  • Guaranteed service life

Development and Engineering

  • 3D-CAD
  • Filling simulations for various materials
  • Stress-strain analysis by means of fi nite element method
  • CAE
  • CAM

Machinery

  • 34 machining centres, several with 5 axes
  • 7 lathes
  • 5 surface grinding machines
  • 22 die-sinking EDM machines
  • 7 wire EDM machines
  • 8 HSC machines for the production of graphite electrodes
  • 12 standing drill presses

Performance+

Unique portion of in-house production