Business area EMKA Production
Part of the EMKA Group
With the decoupling from our core business in 2020, we are now also making our comprehensive production expertise as a contract manufacturer available for the manufacture of products that are not part of the classic range of fittings.
Process partner to industry
Upon request, we can provide support as early as the product development or optimization stage, including feasibility studies. Based on this, we develop and manufacture moulds, tools, and fixtures for subsequent series production at EMKA.
Use of the entire EMKA range of manufacturing and services
At EMKA's 12 production facilities, products of your choice can be manufactured in series production made of zinc, plastic, aluminum, stainless steel, steel, and rubber – as individual parts or fully pre-assembled modules. All production plants are certified according to ISO 9001:2015 and adhere to high quality standards. Tests and certifications in our in-house accredited testing laboratory as well as global logistics and packaging concepts round off the range of services.
Overview of production range
Material selection
The material is selected based on its specific properties, such as strength, weight, corrosion resistance, and solvent resistance.
Manufacturing processes
Depending on the material selected, various processes may be considered, with the decision influenced by factors such as geometry, quantity, and cost.
Post-processing
Various finishing options add the finishing touches to the manufactured products.
The concept
Production drawing
The production drawing is provided by the customer or developed jointly after a detailed consultation.
Tool and mould making
In-house toolmaking in Velbert. Innovative mould making, also in cooperation with strong partners in Europe.
- Production moulds for plastic injection moulding, zinc and aluminum die casting, and steel and stainless steel investment casting
- Prototype, pre-production, and small-batch moulds for all materials
- Two-component injection moulds (2K)
- Moulds for insert injection moulding
- Die deburring for aluminium die casting
- In-house maintenance and repair service
Initial sample production
The initial sample production takes place directly on site at EMKA using state-of-the-art machines for zinc, plastic, and aluminum manufacturing.
- Prototypes using plastic 3D printers
- In-house sample production under series conditions
- Scope of sampling according to customer requirements
→ From cover sheet to VDA Volume 2 to PPAP Level 3
Test and measurement protocols
EMKA quality assurance with the most modern measuring technologies (digital optical projector, etc.).
- Portable coordinate measuring machine
- Coordinate measuring machine
- Image dimension measurement system
- 3D scanner
- Pin gages and gauge blocks
- Height measuring device
Initial sample and tool approval by the customer
Complete documentation of the entire manufacturing process including all production parameters.
Series production
Plastic injection moulding, aluminium and zinc die casting, stamping, bending and forming technology as well as finishing.
Assembly
Individual parts are assembled into subassemblies or complete products.
Quality testing and certification
The finished products are tested and certified in the accredited EMKA testing laboratory.
Warehouse and logistics
21 EMKA branches worldwide with buffer warehouses guarantee punctual delivery of your products.
- Global logistics network through EMKA manufacturing plants and branches
- Regular shuttle service between the individual EMKA locations
- Customs clearance processing
Do you have any questions? - We have the solution!
Contact our product experts in technical sales. Get in touch by email or request a callback.
We´ll be pleased to help you!
